Model Name: Tactical XT60 to Dual QC 3.0 USB Power Adapter (Field Edition)

Description

This is a rugged, 3D-printable housing designed to create a powerful portable adapter. It converts power from a high-current XT60 connector to a standard 12V/24V Dual USB Quick Charge 3.0 car socket.

Engineered specifically for field use, this device is ideal for drawing power from large battery packs (3S-6S LiPo/LiFePO4) commonly used in drones, radio stations, and off-grid power systems. The shell features embossed "ZSU" (AFU) and "Free of Charge" markings, making it a perfect design for volunteer initiatives supporting defenders in the field.

Technical Specifications

Connectors: Input — XT60 (Male or Female depending on your battery lead); Output — standard 29mm diameter car charger socket.

Functionality: Supports Dual QC 3.0 fast charging, features a waterproof/dustproof protective cover, and includes a touch-sensitive power switch (on specific modules).

Input Voltage: 12V - 24V DC.

Recommended 3D Printing Parameters

Material: PETG, ABS, or ASA. (Highly recommended for UV resistance and thermal stability. Avoid PLA for field/outdoor use).

Layer Height: 0.2 mm.

Infill: 25-40% (Grid or Gyroid for structural strength).

Wall Count: 3-4 perimeters for durability.

Supports: Required for the internal cavity and the socket mounting area.

Components Required for Assembly

Standard "Dual USB QC 3.0 Car Charger Socket" (29mm mounting diameter).

XT60 Connector (Panel mount or wire-lead type).

Hookup Wire: 16-18 AWG recommended.

Rugged XT60 to Dual QC 3.0 USB Car Charger Adapter (ZSU Edit

0.2mm layer, 4 walls, 30% infill

0.2mm layer, 4 walls, 30% infill

0.2mm layer, 2 walls, 15% infill